THE LAYING PROCESS FOR PATTERN IMPRINTED CONCRETE DRIVEWAYS AND PATIOS

See the steps involved on how Concrete Install will build your pattern imprinted driveway, patio or Carpark

Our Laying Process

For complete peace of mind, we provide our customers with the following laying process, which involves a high strength fibre matrix concrete and a durable acrylic sealant so we achieve the perfect finish each and every time.


Please read through each stage below to familiarise yourself with the pattern imprinted concrete installation process so you know what to expect when the Concrete Install team get to work on your new driveway or patio.

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Satge 1:

Site survey and quottation 

We use a fibre enmeshed, air entrained concrete which, on completion, is 25-30% stronger than a standard concrete. The fibres in the concrete en

Stage 2:

Excavation and preparation of your project

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All projects have to be properly prepared before any concrete can be poured. This entails excavating the existing surface to an average depth of around 200mm. Excavation machines are used where required. As you can see from the photographs, the old surface material and any debris will be neatly stacked and removed by “grab wagon”. We aim to use grab wagons wherever possible as in the majority of cases we are able to remove the debris from site the same day.

The required amount of hardcore, dependant upon the sub base we find on excavation, will be delivered to site and spread across the area before being compacted with a vibroplating machine. This will form a level, solid base on which to pour the concrete.

All shuttering, steps, flat top edges, drainage, gulley tops, manhole covers, etc. are installed during this preparation process. We also apply wall gel to any walls and doors, etc. to protect them from concrete splashes.

We are now ready to pour the concrete.

Stage 3:

Installing and Imprinting the Concrete

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We use a fibre enmeshed, air entrained concrete which, on completion, is 25-30% stronger than a standard concrete. The fibres in the concrete enmesh together whilst the concrete cures; this is where the additional strength in the concrete comes from. The air entrainment chemical protects the concrete from any future frost damage.

As you will see from the pictures, the concrete is barrowed in from the mixer, "levelled" with rakes and floated. Once the concrete has been floated, a colour surface hardener is spread over the concrete in powder form and floated into the surface of the concrete. This is the primary colour and is what permanently colours your concrete driveway. Once the colour has been floated in, it is a case of waiting for the concrete to "go off" to the correct consitency for imprinting the pattern. Once ready, a second colour powder, called a release agent, is spread over the surface of the concrete.

This release agent allows us to place the texture mats on the concrete for imprinting the chosen pattern without the concrete sticking to the bottom of the texture mats while printing. Once the concrete has been imprinted with the chosen pattern, we set up bunting tape around the perimeter of the job to stop people from walking on it

Stage 4:

Cutting and Cleaning your new surface

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Concrete contracts and expands so, depending on the drying conditions, we will call back to site either the following day, or the day after that, to install crack control cuts into the concrete slab. The entire concrete slab and surrounds are then power washed clean.

Notice how we use wall gel to enable us to clean walls down thoroughly - these are the white marks around the bottom of the walls in the photographs. A chemical wash is also used on the concrete to give a thoroughly clean and dust free surface.

The tarmac pathway is "made good", and the driveway is now ready for sealing, but we have to wait for the weather! We need at least two dry days before we call back to site to apply the sealant.

Stage 5:

Sealing your new pattern Imprinted driveway or patio

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efore we seal the pattern imprinted concrete, we will blow any loose debris from the surface and dry any damp areas, as necessary.

We will then add an anti-slip agent to the acrylic based sealant and apply the seal with brushes.

On completion of the sealing, we will once again tape the area off, so no-one walks or drives on it.

We recommend you keep your cars off the concrete for a period of four days after sealing to allow the sealants to set hard and bond properly with the concrete.

WHY CHOOSE PATTERN IMPRINTED CONCRETE?

  • A huge range of colours and patterns 
  • Does not sink like block paving
  • Weatherproof and very hard-wearing 
  • Weed free
  • Ultra-low maintenance in comparison to other paving options
  • Stain resistant
  • Does not fade like tarmac

GET A FREE QUOTE

 
 
 
 
 
 

If you want to know more or book a free, no obligation quotation, please call us on 01254 492159 or click here to request a quote using our web form.

OUR ASSOCIATION

Resin Install

Classy Driveways

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